RUBBER PROCESSING MANAGEMENT, LLC
An engineer, Larry
Strauss, specializing in quality management and productive rubber processing,
founded the company in 1994 to develop new rubber products and to assist rubber
processors by offering outside knowledge.
● Quality and Productivity Improvements
● Process & Design FMEA’s
● Provide Design For Manufacture - DFM;
and Design For Assembly - DFA
● Mold Prototypes
● Recipe Compounding
● Procure Cold Formed and Machined Metal
Inserts for Over Molding
● Supply Molds and Tooling
● Provide Bonding Guidance
● Training of Personnel
Rubber Processing Management adopts a philosophy that there is one and only one
best way to maintain quality and productivity.
RPM first focuses on the rubber material meeting specification
and the molding process, then continually improves and reduces variation and
costs, which can only be achieved by removal of special causes of trouble using
Deming methods for manufacturing
Some
companies still process in the dark ages – and although they have years of
experience, these companies are not leading edge suppliers. Knowledge in the industry has enhanced RPM’s imagination on how to
process rubber products from the simplest of parts to the most difficult. Each product is unique and requires certain
processing parameters dependent on the material, dimensions, tolerances and
annual requirements. Innovations in
rubber processing ranging from how to productively mix rubber to how it is
molded, de-molded and finished are all important and open to cost
reductions. RPM takes it from
cradle to grave in ways that you cannot imagine.
Of course you can hire a
green or black belt specialist in six-sigma methods. This is ok if that specialist has smelled rubber curing and knows
enough not to pick up a molded part directly from the mold with bare hands. RPM was
trained by Dr. Deming back in the mid – 1980’s in a rubber processing
environment and keeps statistical process control simple. Operators and management will understand how
control charts work and only collect variable data where it means something or
is required. Not to fix the copy machine
but instead to determine where and how the best lighting will significantly
reduce defective rubber manufacturing for the person molding and inspecting the
on-going process.
RPM quickly solves problems. From outside knowledge of rubber processing, tooling and rubber compounds, RPM troubleshoots the project and specifies how to meet customer expectations, reduce costs, and maintain process control. The economics and lean manufacturing in today’s global rubber industry has reduced the number of qualified personnel to assist major companies and tier suppliers.
How many times have you
seen a drawing of a rubber part that makes you say, “who designed that?” or
“how the heck will we make that over and over again without something going
wrong?” RPM knows that proper
Failure Modes & Effects Analysis and Design For Manufacture and Assembly
are keys to successful planning of a new rubber product launch.
RPM is equipped to mold prototypes and uses the right
compound to meet your material requirements.
Prototype samples are quickly provided, as is production pricing to
assist in your planning or market test survey.
Recipe Compounding
Compounding is no longer
a black art. The rubber industry is
saturated with global companies that will substitute materials and compounding
ingredients to cheapen the cost of the compound. This is RAMPANT in today’s competitive business climate. A simple switch of a peroxide type can make
a difference, not to mention that the wrong polymer will be catastrophic. Rubber Processing Management works with polymer
suppliers to use recipes that meet material specifications per the application
and shares them with you.
Inserts For Over Molding
RPM works with a machining
and cold forming company that has the knowledge required to make
metal inserts used in the over molding process for rubber mold bonding.
Molds and Tooling
Each molded product
requires specific molding techniques based on its processing requirements. RPM works with tool designers and a tool shop that only
makes rubber molds. Careful thought is
given to tool steels, cavity delivery, removing trapped air, part and flash
removal. Expertise is in compression
molding, hot and cold transfer molding and injection molding, with a focus on
hot and cold runner or hot and cold transfer injection molding. Scrap-less molding reduces raw material
preparation and labor costs, decreases cycle times and significantly reduces
scrap. Direct manufacturing and
material costs can be reduced by up to 40%.
Bonding
Applications using
rubber bonded to various metals and/or plastics require more thought. RPM offers technical assistance from an initial idea to
supplying you with production parts meeting the strictest specifications and
bond strengths. Synergy from
compounding knowledge, bonding adhesive understanding, insert preparation
know-how and mold design gives Rubber Processing Management an edge in working
against the glue gods.
Training Technical Personnel
Too often, workers,
including engineers, have learned their jobs from someone who was never
properly trained. They are forced to
follow pointless instructions or sometimes do not even know what their jobs
are. They are in the dark and the
company suffers as a team. RPM sees this and helps
break the barriers between management and workers to institute proper training
and understandable knowledge, which will only come from the outside - from RUBBER
PROCESSING MANAGEMENT.
How to Contact Rubber
Processing Management
Email laws@rubberman.com
I look forward to
hearing from you.
Larry
Strauss, President, Rubber Processing Management, L.L.C.
Dayton, Ohio